12 Sept 2017

HOW TO PERFORM COMPRESSIVE STRENGTH TEST OF CEMENT(IS:4031-PART 6-1988) ?

Compressive strength of cement is determined by performing the compressive strength test on mortar cubes compacted by vibration machine. For the preparation of cement mortar, Standard sand (IS:650) is used. The specimen is prepared in the form of cubes 70.6 mm x 70.6 mm x 70.6 mm.

OBJECTIVE


To determine the compressive strength of mortar cubes (standard).


APPARATUS


  • Cubic Mould : The capacity of cubic mould is 70.6 x 70.6 x 70.6 mm3 (IS : 10080).
  • Vibration Machine : The vibration machine should be works as per the IS : 10080.
  • Balance : The balance measuring weigh 1000 g with an accuracy of 1 g.
  • Measuring Cylinder : The capacity of measuring cylinder s 200 ml with an accuracy of 1 mm.
  • Enamel tray, Trowel, Poking rod other apparatus required.


PROCEDURE



    • The test specimens are 70.6 mm cubes having face area of about 5000 sq. mm. Large size specimen cubes cannot be made since cement shrinks and cracks may develop. 
    • The temperature of water and test room should be 27°± 2°C. 
    • A mixture of cement and standard sand in the proportion 1:3 by weight is mixed dry with a trowel for one minute and then with water until the mixture is of uniform colour. 
    • Three specimen cubes are prepared. The material for each cube is mixed separately. 
    • The quantities of cement, standard sand and water are 185 g, 555 g and (P/4) + 3.5, respectively where P = percentage of water required to produce a paste of standard consistency. 
    • The mould is filled completely with the cement paste and is placed on the vibration table. Vibrations are imparted for about 2 minutes at a speed of 12000±400 per minute.
    • The cubes are then removed from the moulds and submerged in clean fresh water and are taken out just prior to testing in a compression testing machine.
    • Compressive strength is taken to be the average of the results of the three cubes. 
    • The load is applied starting from zero at a rate of 35 N/sq mm/minute. The compressive strength is calculated from the crushing load divided by the average area over which the load is applied.The result is expressed in N/mm2.


    CALCULATION




    P = Maximum load applied to the cube.
    A=Cross sectional area (Calculated from the mean dimensions).


    Compressive strength is reported to the nearest 0.5 N/mm2. when wrong specimen have prepared, or that give strengths differing by more than 10% from the average value of all the test specimen should not be considered.


    STANDARD SPECIFICATION


     CEMENT TYPE
    COMPRESSIVE STRENGTH (Mpa)
    1 Day
    3 Days
    7 Days
    28 Days
    OPC(33)
    not specified
    16
    22
    33
    OPC(43)
    not specified
    23
    33
    43
    OPC(53)
    not specified
    27
    27
    53
    SRC
    not specified
    10
    16
    33
    PPC
    not specified
    16
    22
    33
    RHPC
    16
    27
    PSC
    not specified
    16
    22
    33
    High alumina
    30
    35
    Super sulphated
    not specified
    15
    22
    30
    Low heat
    not specified
    10
    16
    35


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